OSG CorporationSmall-diameter Tools for the Micro and Precision Manufacturing Industry

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Small-diameter Tools for the Micro and Precision Manufacturing Industry

Small-diameter tools are especially in demand in the micro and precision manufacturing industry, which is expanding into various fields such as 5G and semiconductors, precision molds, mobility (EV), and robotics.

Threading ToolsThreading Tools

Outstanding Chip Evacuation Performance

A-TAP

Highly Efficient and Multi-purpose Tap

A-TAPSize:M1.4~

The A-Tap is known for its superior chip evacuation and versatility. Even in small-diameter applications, superior chip evacuation performance can be realized to produce high-quality internal threads.

Stable Machining with No Cutting Chips

A-XPF

Highly Efficient and Multi-purpose Tap

A-XPF(On sale from March 2023)Size:M1~

Forming tap forms threads by plastic deformation of the work material and does not generate cutting chips. It is especially optimal for machining small-diameter threads, where chip trouble is directly linked to tool breakage.

Stable Machining with No Cutting Chips

XPF

X Performer Forming Tap

XPFSize:M1~

Forming tap forms threads by plastic deformation of the work material and does not generate cutting chips. It is especially optimal for machining small-diameter threads, where chip trouble is directly linked to tool breakage.

Stable Machining of Miniature Threads Used in Precision Parts

UM-NRT

UM Nu-Roll Tap

UM-NRTSize:S0.5×0.125~

Engineered for the processing of miniature threads used in precision micromotors, bearings, clocks, optical devices, electrical devices, etc. Long tool life and stable machining are made possible with forming taps.

For Preventing Defects in High-value-added Workpieces

WH-VM-PNC

Small Diameter Thread Mill

WH-VM-PNCSize:M1~

Compared to cutting taps, thread mills have fewer restrictions on cutting conditions. Stable threading is possible without having to worry about chip control or oil lubricity.

DrillsDrills

Outstanding Chip Evacuation Performance

ADO-MICRO

Small Carbide Drill with Oil Holes

ADO-MICROSize:φ0.7~

ADO-MICRO’s unique oil holes and flute geometry enable stable and high efficiency processing in small diameter deep-hole applications. Non-step drilling is made possible even for deep-hole applications, with approximately 9 times the machining efficiency versus step drilling.

Compatible with Diversified Hole Shapes

ADF

Carbide Flat Drill

ADFSize:φ0.2~

The ADF is not only ideal for flat-bottom hole applications, it is also compatible with a wide range of hole shapes such as inclined surfaces, curved surfaces, counterboring, half-holes, thin plates, and more.

Achieves Unprecedented Ultra-small Diameter Drilling

UVM

Ultra-small Diameter Carbide Drill

UVMSize:φ0.02~

The perfect cutting edge by OSG’s advanced grinding know-how! A high-precision shank is used, and three types of ultra-thin coatings are available. The evolution of quality and grade contributes to the stability of high-precision drilling.

Dedicated for Extremely Small Diameter and Precision Drilling

WX-MS-GDS

Ultra-small Diameter Carbide Drill for Precision Machining

WX-MS-GDSSize:φ0.1~

Highly accurate and highly efficient ultra-small diameter drilling for precision equipment and telecommunication parts.

Stable and Long Tool Life for Small Diameter Drilling of Stainless Steel

MRS-GDL

Micro Revolution Carbide Drill for Small Diameter Stainless Steel Machining

MRS-GDLSize:φ0.1~

The combination of sharp cutting edge, flute form with excellent chip evacuation, and smooth coating enables long tool life and stable small diameter drilling in applications such as HDD parts and nozzle machining where stainless steel is used.

End MillsEnd Mills

Enables The Milling of Straight Corners with No Uncut Residue

AE-VMS(-RA)

Anti-vibration Carbide End Mill - Short, Right Angle Type

AE-VMS(-RA)Size:φ1~

Ideal for a wide range of materials ranging from carbon steel, alloy steel and stainless steel to titanium alloys and Ni-based alloys. The AE-VMS features a unique flute form that achieves both tool rigidity and trouble-free chip evacuation to enable the suppression of burrs, which is prominent in part machining.

Enables The Milling of Straight Corners with No Uncut Residue in Non-ferrous Applications

AE-TS-N(-SP)

DLC Coated Carbide End Mill for Non-ferrous Materials - Short, Standard Type with Sharp Corner Edge

AE-TS-N(-SP)Size:φ1×3~

Adoption of DLC-SUPER HARD coating, which is a standard specification suitable for non-ferrous machining and exhibits outstanding performance in non-ferrous metals such as aluminum alloys that require welding resistance and lubricity.

High-performance Type That Supports Various Machining

AE-VTS-N(-SP)

DLC Coated Carbide End Mill for Non-ferrous Materials - Short, High Performance Type with Sharp Corner Edge

AE-VTS-N(-SP)Size:φ1×3~

Adoption of DLC-IGUSS coating that exhibits outstanding performance in non-ferrous metals such as aluminum alloys that require welding resistance and lubricity, improving tool durability.

Milling Beautiful Copper Electrodes Without Burrs

AE-LNBD-N

DLC Coated Carbide End Mill for Copper Electrodes

AE-LNBD-NSize:R0.05~

Engineered with a sharp cutting edge geometry that is ideal for copper electrode processing and excellent ball R accuracy to enable the milling of beautiful copper electrodes without burrs.

An End Mill Dedicated to High-hardness Steel That Emphasizes on Machining Surface Accuracy

AE-LNBD-H

2-flute Long Neck High-precision Finishing Carbide Ball End Mill for High-hardness Steels

AE-LNBD-HSize:R0.05~

OSG’s new DUROREY coating for high-hardness steel is employed with excellent chipping resistance. Long tool life can be achieved even in work materials exceeding 60 HRC.

Achieves High Efficiency Milling with 4-Flute Specification

AE-CPR4-H

4-flute Long Neck High-efficiency Finishing Carbide Corner Radius End Mill for High-hardness Steels

AE-CPR4-HSize:φ0.2×R0.02~

Long-neck radius type carbide end mill for high efficiency and high precision milling of high-hardness materials. All sizes are available in the 4-flute configuration for maximum productivity.

OthersOthers

Accurate Measurements Made Easy

OZT

Tool Presetter

OZT

Control of run-out accuracy is essential for stabilizing tool life. The OZT tool presetter manufactured by ZOLLER in Germany is easy to operate and can be used for quick measurements.

Tooling That Supports High-efficiency Machining

Power Clamp

Shrink Fit Device

Power Clamp

Shrink-fit holders can improve machining accuracy due to their high run-out accuracy and high gripping force. German manufacturer Haimer's Power Clamp Nano is a shrink fit machine specifically developed for small interfaces and is optimal for small diameter tools.

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